Real-work map · 10

Assembly and insertion

Test whether feeding, localization, compliance, force control and error-proofing survive realistic part tolerance and presentation variation.

Evidence statusEngineering decision framework · cell-specific validation requiredLast reviewed: 11 August 2026
10

FUURAA thesis

Assembly reliability is an interaction between part design, presentation, sensing, compliance and recovery—not a single dexterity score.

Engineering map

Turn the title into engineering objects that can be observed, measured and reviewed.

Each layer states the boundary to establish and the evidence needed for the next decision.

01

Part and feed

Measure tolerance, orientation, entanglement, damage, depletion and replenishment behaviour.

02

Contact task

Define search, alignment, force, torque, compliance, seating and verification conditions.

03

Error proofing

Detect wrong part, wrong orientation, partial insertion, cross-threading, damage and latent assembly defects.

Verification questions

Write the questions first, then decide whether a demo, test, pilot or operating record can answer them.

Each question needs an object, conditions, denominator, threshold and accountable decision owner.

  1. 01

    What tolerance stack and surface condition were tested?

  2. 02

    Can the system distinguish resistance from a correct seat?

  3. 03

    How are damaged or ambiguous parts rejected?

  4. 04

    What is the recovery path after a failed insertion?

Evidence to preserve

Enable the next reader to reconstruct conditions, results, failures and the decision.

A conclusion alone loses reviewability; raw records, configuration and exclusions matter too.

  1. 01

    Evidence package 1

    Part-variation matrix with accepted and rejected outcomes

  2. 02

    Evidence package 2

    Force, torque, pose and seating trace for each attempt

  3. 03

    Evidence package 3

    Failure-mode and damage record including recovery action

Scope boundary

State what this evidence still cannot be generalised to.

Sources and evidence status

Read standards scope, measurement evidence and application conclusions separately.

Source dates and review status remain visible; external sources open in a new tab.